The chemicals are precisely weighed in accordance with the specified formulation for each electrode type and are thoroughly blended using a dry mixer to ensure consistent homogeneity and quality.
| Dry Mixer Capacities | |||||
|---|---|---|---|---|---|
| Model | Capacity | ||||
| 1 Ton | 2 Ton | 4 Ton | 8 Ton | ||
| DM | 150 kgs | 300 kgs | 500 kgs | 1000 kgs | |
The dry powder or flux is uniformly blended with a suitable binding agent in a wet mixer to achieve a homogeneous wet mixture, ensuring optimal coating consistency and process stability
| Wet Mixer Capacities | |||||
|---|---|---|---|---|---|
| Model | Capacity | ||||
| 1 Ton | 2 Ton | 4 Ton | 8 Ton | ||
| WM | 35 kgs | 50 kgs | 100 kgs | 150 kgs | |
The prepared flux is compacted into briquettes using a hydraulically operated slug press, ensuring uniform density and facilitating efficient loading into the extruder’s flux cylinder.
| Slug Press Capacities | |||||
|---|---|---|---|---|---|
| Model | Capacity | ||||
| 1 Ton | 2 Ton | 4 Ton | 8 Ton | ||
| SP | 4 | 6 | 9 | 12 | |
Drawn wire coils are mounted on the machine’s coil stand and fed through a high-speed straightening unit to achieve precise linearity. The wires are then cut to specified standard lengths with high accuracy and consistency.
In addition to electrode manufacturing applications, these machines are widely utilized across various engineering industries. We manufacture machines in a range of capacities, suitable for wire diameters from 1.2 mm to 10 mm.
| Wire Strightening & Cutting Machine Capacities | |||||
|---|---|---|---|---|---|
| Model | Capacity | ||||
| 1 Ton | 2 Ton | 4 Ton | 8 Ton | ||
| Wire Strightening & Cutting Machine | AE100 | AE200 | AE400 | AE800 | |
The extrusion line comprises an extruder, conveyor, and wire feeding system. Cut wires are automatically fed into the extruder, where they are uniformly coated under controlled high-pressure conditions to ensure consistent coating thickness and adhesion.
The coated electrodes exiting the extruder are transferred via conveyor for subsequent operations, including holder end and tip end cleaning, as well as product identification marking/printing.
| Etruder Capacities | |||||
|---|---|---|---|---|---|
| Model | Capacity | ||||
| 1 Ton | 2 Ton | 4 Ton | 8 Ton | ||
| Extruder | EP 25 | EP 50 | EP 100 | EP 200 | |
| Wire Feeder | W/F 1T | W/F 2T | W/F 4T | W/F 8T | |
| Conveyor | C.V 12F | C.V 18F | C.V 22F | C.V 26F | |
After coating and air drying, the electrodes are loaded into the stationary oven and baked.
| Oven Capacities | |||||
|---|---|---|---|---|---|
| Model | Capacity | ||||
| BO | 1 Ton | 2 Ton | 4 Ton | 8 Ton | |
| Oven Specification | |||||
|---|---|---|---|---|---|
| Chamber size is available as per requirement; | |||||
| Minimum size 1m x 1m x1m | |||||
| Maximum Size 2m x 2m x 2m | |||||
| Temperature from 150°C - 500°C | |||||
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LVEXIMsales@gmail.com
Sales@lvexim.com
+91 88389 81983
+971-55 675 8243
+91 88389 81983
+971-55 675 8243
Address
770, New Washermanpet, Chennai-600081
Contact
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